Considerations for the production process of laser selective melting metal powder products
22 05 2024
You need to outline the production and processing technologies for making metal powders, specifying key procedures, special processes, control points, and corresponding parameters. For the base material used in powder making, you should detail its common name, chemical name, standards and grades, material supplier, incoming inspection standards, and quality control requirements. Clearly define the main powder production processes like electrode induction melting gas atomization, plasma inert gas atomization, vacuum induction melting gas atomization, and plasma rotating electrode atomization. Specify critical process parameters like gas pressure, flow rate and temperature, the nozzle's inner diameter and spray angle, tower pressure and oxygen content during gas atomization, and current and rotation speed for the rotating electrode atomization process, along with the basis for determining these parameters.
You should also define the processes for screening, mixing, and packaging the powder after making it, describing how to control these processes. Considerations should include how fine powder is removed during screening, atmospheric protection, pollution control, and explosion prevention measures. Additionally, study the compatibility of metal powder with key process parameters of the printing equipment. Essential parameters include laser power, scanning speed, spot diameter, scan spacing, scanning strategy, powder layer thickness, atmospheric protection, support structure, printing direction, and chamber temperature. Clearly define the worst-case performance of the metal powder and the parameter settings for the printing process.